As a design-focused company, we want the line to be as innovative as the product we are building. Always focused on staff safety and ergonomics, lines are designed and organized for the proper height, optimal reach with minimal movement, and, of course, ample lighting. This also ensures that we consistently and efficiently produce a high-quality product.
For this line, we used sleek black work surfaces with modular aluminum structures. Production fixtures were designed to quickly maneuver between both sides of the light panel. We developed a solution that resembled an industrial Belgian waffle maker that allows access to the panel’s top and bottom while compressing the components as they are fastened together. Additionally, we built custom ergonomic tools to make fastening motions safer and easier for production staff.
With the line and assembly details squared away, we implemented quality control measures and finalized logistical and distribution support. This allowed DCI Lighting to hit the ground running with seamless integration for e-commerce orders.